Mold Building & Innovation Center

Elevate Your Operation and Results with Our Center and Team of Top Experts

1

Enjoy interchangeability with precision equipment producing to tight tolerances.

2

Drive down cost and lead time with one of the largest automated fabrication lines.

3

Access experts in processing, controls, and software.

Products

Technical Product &
Mold Design

We use the most powerful and popular engineering tools to optimize your part and mold designs to balance your product needs with mold complexity and cost.

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Manufacturing Simulation & Optimization

We simulate both the conventional and iMFLUX processes to avoid costly part and mold quality mistakes and quantify the impact of iMFLUX processing on your designs.

Molds

Prototype Molds

You receive soft prototype molds in as little as 10-15 days, produced using the same high precision equipment as our world class production molds.

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Pilot and Unit Molds

A miniature version of your full-scale production mold quantifies its performance and the quality of your part.

This is the ideal time to test the iMFLUX control system.

Production Molds

Your production molds are fabricated with best-in-class precision and engineered to deliver the highest quality parts.

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Services

Metrology

Quality and precision are at the core of what we deliver.

Our quality management system and metrology lab inspect to the finest fidelity so you know your parts are the best they can be.

Run Offs & Qualification

Partner with nearly twenty processing engineers across thirteen molding machines to conduct trials, inspect parts and certify molds.

We can even produce early-batch product runs, if necessary.

Turnkey Cells

Ship your equipment to our 100,000 SF facility to optimize your line so your operation can focus on its most important work.

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Design Without Limits (DWL) Molds

An exclusive offering to our iMFLUX Processing Customers.

Our adaptive low-constant-pressure molding process unlocks the ability to design molds differently.

  • DWL Molds empower the use of new technologies, ideas, and possibilities, creating new opportunities for success.
  • Achieve more up-cavitation, put big molds in small presses, thin wall parts, change gate positioning, and realize faster cycles.
  • Increase your throughput, reduce capital costs, and decrease energy usage.
See HowEquipment List

Hayco DWL Mold Results

50% UP-CAVITATION
8 Cavity to 12 Cavity

37% CYCLE TIME REDUCTION

DOUBLED THROUGHPUT

400 TON PRESS VS. 500 TON PRESS

ENTIRE SYSTEM QUALIFIED AT iMFLUX

1.6 MM CAPITAL AVOIDANCE

1.7 MM COST SAVINGS

The benefits we have seen with iMFLUX have been a reduction in cycle time of existing molds and also the ability with new tools to increase cavitation by up to 50%, which allows us to free up injection molding capacity and production space for other activities.”
Christopher Hay, CEO, Hayco