Elevate Your Operation and Results with Our Center and Team of Top Experts
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Capabilities
Technical Product &
Mold Design
We use the most powerful and popular engineering tools to optimize your part and mold designs to balance your product needs with mold complexity and cost.
Manufacturing Simulation & Optimization
We simulate both the conventional and iMFLUX processes to avoid costly part and mold quality mistakes and quantify the impact of iMFLUX processing on your designs.
Metrology
Quality and precision are at the core of what we deliver.
Our quality management system and metrology lab inspect to the finest fidelity so you know your parts are the best they can be.
Run Offs & Qualification
Partner with nearly twenty processing engineers across thirteen molding machines to conduct trials, inspect parts and certify molds.
We can even produce early-batch product runs, if necessary.
Turnkey Cells
Ship your equipment to our 100,000 SF facility to optimize your line so your operation can focus on its most important work.
Molds
Prototype Molds
You receive soft prototype molds in as little as 10-15 days, produced using the same high precision equipment as our world class production molds.
Pilot and Unit Molds
A miniature version of your full-scale production mold quantifies its performance and the quality of your part.
This is the ideal time to test the iMFLUX control system.
Production Molds
Your production molds are fabricated with best-in-class precision and engineered to deliver the highest quality parts.
Design Without Limits
Design Without Limits (DWL) Molds
An exclusive offering to our iMFLUX Processing Customers.
Our adaptive low-constant-pressure molding process unlocks the ability to design molds differently.
- DWL Molds empower the use of new technologies, ideas, and possibilities, creating new opportunities for success.
- Achieve more up-cavitation, put big molds in small presses, thin wall parts, change gate positioning, and realize faster cycles.
- Increase your throughput, reduce capital costs, and decrease energy usage.
Hayco DWL Mold Results
50% UP-CAVITATION
8 Cavity to 12 Cavity
37% CYCLE TIME REDUCTION
DOUBLED THROUGHPUT
400 TON PRESS VS. 500 TON PRESS
ENTIRE SYSTEM QUALIFIED AT iMFLUX
1.6 MM CAPITAL AVOIDANCE
1.7 MM COST SAVINGS